Rotor Performance:
Wilwood Engineering produces over 120 different types of high performance
rotors designed specifically for racing applications. Although a rotor's
basic function is to disperse energy (in the form of heat) created by the
brake pads clamping onto the rapidly rotating rotor, how well a rotor
performs this job under the extremes of racing is why Wilwood rotors are
considered the best in the industry.
The key elements involved in a high performance rotor are:
-
What is
the mechanical advantage of the rotor (diameter).
-
How
stable (resistant to cracking) is the rotor material during thermal
cycling (the continual process of heating and cooling).
-
How
stable is the rotor material when thermal shock occurs (the large,
sudden, rapid change in rotor temperature).
-
How
efficient the rotor is at dispersing heat caused by friction between the
rotor and brake pad.
-
How light
the rotor can be made and still perform the task required (rotating
weight not only contributes to unwanted unsprung weight, but also
rotating weight).
Wilwood engineers address these critical questions and others when designing
rotors. Because race cars differ in their braking requirements, Wilwood has
developed both specific designs and specialized materials and manufacturing
techniques to accommodate different performance criteria.
Wilwood vented rotors are designed for maximum cooling. The internal vanes
pump cool air from the center of the wheel and take heat away from the
rotor, allowing rotor temperatures to decrease. Wilwood has designed special
curved vane and straight vane rotors to effectively move large volumes of
air to rapidly disperse this heat (energy). Specially formulated iron is
used to enhance the stability of the rotor, while allowing difficult
castings in complex vane configurations to be produced. Wilwood’s
proprietary casting techniques are the result of over 20 years of vented
rotor research and development combined with actual on-track performance
evaluation. All rotors are precision machined to assure surfaces are flat
and parallel.
Wilwood
specialty steel rotors are used when rapid thermal inputs occur and material
stability is required (i.e. when a dragster must brake from 300 mph). Under
such conditions specialty steels are used, often cross drilled to reduce
rotational weight. Wilwood also manufactures dynamic mount rotors for Super
Speedway applications as well as special limited duty street rod and pro
series solid rotors.
For all rotor designs, Wilwood conducts extensive in-house dynamometer
testing to measure results of rotors under the most demanding conditions,
This unique testing, teamed with extensive research and development and
track testing assure the racer of the best quality high performance rotors
available.
Staggered
Directional Vane Rotors